Brady 3481 Manuale Utente

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Sommario

Pagina 1 - (DO NOT print this page)

BradyBradyprinter Models 2461, 3481, and 6441Operator’s Manual(TEMP COVER)(DO NOT PRINT)(DO NOT print this page)

Pagina 2

ivAppendix DGPIO Port Description ...111Appendix EMenu System Multi-Language Support...

Pagina 3 - Copyright Information:

90Printer Fault Messages (continued)Displayed Message Description Possible Solution(s) Consistently highsensor readingswere detected. Press an

Pagina 4 - Listed

91Printer Fault Messages (continued)Displayed Message Description Possible Solution(s)The printer couldnot find the TOFmark within themaximum labelle

Pagina 5

92Warning Messages:Warning Messages are displayed for a period of five seconds. If multipleWarnings are detected, the display will reflect the highes

Pagina 6

936.2 Hex Dump ModeThe Hex Dump Mode is a useful tool for diagnosing problems, includingcommunication and DPL syntax errors, allowing a comparison o

Pagina 8 - Maintenance and Adjustments

95 7.0 General SpecificationsBar Codes(See the Programmer’s Manual for details. See Appendix B for samples.)Code 39, Interleaved 2 of 5, Code 128 (su

Pagina 9 - Specifications

96Environmental RequirementsOperating Temperature:32° F – 100° F (0° C to 38° C)Storage Temperature:0° F −140° F (-17° C to 60° C)Humidity:10% − 95%

Pagina 10

97Printing Specifications (continued)Print Length Range:with an optional cutter:with an optional peel &present mechanism:.25” – 99” (6.4 mm – 251

Pagina 11 - 1.0 About the Printer

98Media and Ribbon Requirements (continued)EABCDGHIJFMedia DimensionsDesignator DescriptionMaximum [1]Minimum[1]A label width 4.65 1.00B liner width

Pagina 12 - 1.0.1 Standard Features

99Appendix AASCII Control Code ChartChar Dec Hex Char Dec Hex Char Dec Hex Char Dec HexCtrl @ NUL 0 00 32 20 @ 64 40 ` 96 60Ctrl A SOH 1 01 ! 33 21 A

Pagina 13

11.0 About the PrinterCongratulations on your purchase of a Bradyprinter Model 2461, 3481, and6441 hereafter referred to as ‘the printer’, blends the

Pagina 14 - Twinax/Coax Interface

100ASCII Control Code Chart (continued)Char Dec Hex Char Dec Hex Char Dec Hex Char Dec HexÇ 128 80 á 160 A0 192 C0 Ó 224 E0ü 129 81 í 161 A1 193 C1 ß

Pagina 15 - 1.1 Option Installation

101Appendix BAvailable Fonts and Bar CodesAll character fonts and bar codes available with the printer are described in thissection. Each font and bar

Pagina 16 - 1.2 Hardware Components

102The table below lists the font sizes; the numbers indicate the number of dots.Font Height Width Spacing0 7 5 11 13 7 22 18 10 23 27 14 24 36 18 35

Pagina 17 - 2.0 Unpacking the Printer

103Font 4: 62-character alphanumeric,uppercase.Font 5: 62-character alphanumeric,uppercase.Font 6: 62-character alphanumeric, uppercase.

Pagina 18 - 2.0.2 Additional Requirements

104Font 7: OCR-A, size I. Font 8: OCR-B, size III.Font 9: Internal Triumvirate font. The number in the bar code height fieldsets the point sizes. Larg

Pagina 19 - 2.1.1 Print Quality Controls

105Bar Code Summary DataBar Code fonts have alpha names (left column in the table below). Uppercasealpha names will print barcodes with human-readable

Pagina 20 -  Direct Thermal Facesheet

106Bar Code A: Code 3 of 9Bar Code B: UPC-ABar Code C: UPC-EBar Code D: Interleaved 2 of 5Bar Code E: Code 128Bar Code F: EAN-13Bar Code G: EAN

Pagina 21 - 3.0 Installation

107Bar Code K: PlesseyBar Code L: Interleaved 2 of 5w/modulo 10 checksum andshipping bearer barsBar Code M: 2 Digit UPC addendumBar Code N: 5 Digit U

Pagina 22 - 3.0.1 Communications

108Bar Code S: UCC/EAN Code 128Random WeightBar Code T: TelepenBar Code u: UPS MaxiCodeBar Code v: FIMBar Code z: PDF-417Bar Code WG: USD-8Bar C

Pagina 23

109Appendix CModule AssignmentsMemory ModuleDesignator Module Size Volatile* Location / UseA Future Option N/A N/AB Future Option N/A N/AD1024 KB(defa

Pagina 24 - 3.1 Loading Media

21.0.1 Standard FeaturesThis printer offers the following standard features:Bradyprinter Standard Features ListingModelFeature2461 3481 6441Printhead

Pagina 25 - 3.1.1 Roll Media

110Available Speeds and Default SettingsPrinter Speed Ranges and Defaults*Speed Range Default SettingModel IPS MMPS IPS MMPS2461 Print 2-8 51 – 203 8.

Pagina 26 - 3.1.2 Fan-Fold Media

111Appendix DGPIO Port Description With the optional GPIO PCB, the printer can easily be programmed to interfacewith most applicator devices. The GPIO

Pagina 27 - 3.2 Media Sensor Adjustment

112GPIO Pin Configuration(as viewed from the rear of the printer)External Start of Print ControlConnections for an external Startof Print control can

Pagina 28 - 3.3 Loading Ribbon

113Appendix EMenu System Multi-Language SupportThis printer provides the user with the ability to download new menu systemlanguages and/or replace the

Pagina 29

114Creating a Menu Language:Œ Invoke Excel and open the gemmsglst.xls file. Excel opens the file and thefollowing screen appears.• Click the “Enabl

Pagina 30 - 3.4 Quick Media Calibration

115Ž Click On Column J and enter your new language, or modify an existing one.Tips:A) Message Size – When entering new messages, reference the ‘MAX’

Pagina 31 - 3.5 Outputting Labels

116‘ Download the generated files to the printer – one method is the DOS copycommand:copy small.ls lpt1: /b’ Reset the printer by pressing and holdi

Pagina 32

117Ÿ To restore the factory generated EFIGS image, download the file*832296.01A to the printer. This file is located on our web site. The letter atth

Pagina 34

119Appendix FSaving a Configuration FileWith application version 5.01, the printer can save and restore complete printersettings, including media cali

Pagina 35 - 3.5.3 Cutting

3External Keyboard SupportAn interface for the connection of the Passport™ keyboard.External Media RewinderSeparate device with and 8” roll capacity t

Pagina 36

120To save a manually entered setup (for example, an application that required anAdvanced Entry Calibration before beginning) as a configuration file

Pagina 37 - 4.0 Operation

121Warranty InformationBrady ProductsLimited Warranty StatementBradyprinter Models 2461 and 3481PrinterBrady warrants to Purchaser that under normal u

Pagina 38

122Thermal Printhead, Platen Roller, and BeltsThis warranty* is limited to a period of one year, (365 days), or one million(1,000,000) linear inches o

Pagina 39 - Print Test Labels

123General Warranty ProvisionsBrady makes no warranty as to the design, capability, capacity or suitability ofany of its hardware, supplies, or softwa

Pagina 41 - 4.0.6 Resetting the Printer

125Glossaryalphanumeric Consisting of alphabetic, numeric, punctuation andother symbols.backing material The silicon-coated paper carrier material to

Pagina 42 - 4.1 The Menu System

126defaults The functional setting values returned following a factoryreset of the printer.diagnostics Programs used to locate and diagnose hardware

Pagina 43

127label A paper or synthetic printing material, typically with a pressuresensitive adhesive backing.label length The distance from the top of the lab

Pagina 44 - 4.1.2 Media Settings

128reverse speed The backward rate of media motion into the printerduring tear-off, peel and present and cutting operations forpositioning the label

Pagina 45 - 4.1.3 Print Control

129IndexAalphanumeric, 125application program, 77ASCII, 93, 99 - 101, 105Bbar code, 84, 86, 95, 105 - 108, 125boot loader, 79 - 81, 125burn line, 72,

Pagina 46

4 Peel and Present Mechanism (requires the Internal Rewind option) An output control device that automatically separates printed labels from thebackin

Pagina 47 - 4.1.4 Printer Options

130Mmediacontinuous, 17, 20, 34, 97, 125backing material, 18, 20, 21, 23 - 25,61, 64, 97, 98, 125, 126black mark, 17, 61, 63, 67, 89, 98, 127, 128die-

Pagina 48

51.1 Option Installation The following table lists the available options and the recommendedqualification level of the installer. For detailed inform

Pagina 49 - 4.1.5 System Settings

61.2 Hardware Components The following drawing highlights the user-assessable components of the printer.Items denoted with an asterisk (*) are optiona

Pagina 50

72.0 Unpacking the PrinterInspect the shipping container(s) for damage; if evident, immediately notify theshipping company to report the nature and e

Pagina 51 - UPGRADE PRINTER CODE

82.0.1 InspectionAfter removing the printer from the packaging material, check the contents ofthe package. In addition to this manual, the following

Pagina 52

92.1 Media and Ribbon Selection The following is a limited overview of media characteristics. For completeinformation and advice regarding your spe

Pagina 53

(DO NOT print this page)

Pagina 54

10 • The second method would be to change the ‘Print Control / Heat’ menusetting (selectable as ‘Heat Setting’ in most software programs). Increasi

Pagina 55 - 203 DOTS PER INCH

113.0 InstallationThis section explains how to connect the printer, and load it with media andribbon.þ Note: When connecting the AC Power Cord or int

Pagina 56

123.0.1 CommunicationsUsing a data detection process, the interface selection occurs automatically in theprinter. At power-up, the printer begins mon

Pagina 57 - 4.1.6 Communications

13Serial Port:The serial interface supports RS-232C and, if equipped, RS-422communications. The following list of serial port settings is menu-select

Pagina 58

143.1 Loading Media Begin loading as follows:Œ Raise the Access Cover.• Rotate the Printhead Latch forward and raise the Printhead Assembly.Ž Slide

Pagina 59

153.1.1 Roll MediaThis loading method is roll type media applications. To load:Œ Slide the Roll Mediaonto the Media Hubuntil it rests against theBa

Pagina 60

163.1.2 Fan-Fold MediaThis loading method is for tag and fan-fold type media applications. To load:Œ Bring the media in through the Bottom or the R

Pagina 61

173.2 Media Sensor Adjustment The Media Sensor needs to be positioned so that the printer can detect thepresence of media and the top-of-form (excep

Pagina 62

183.3 Loading RibbonRibbon is required with thermal transfer media. Depending upon the type ofRibbon Supply Hub (see the next page for examples), the

Pagina 63 - 4.1.7 Diagnostics

19 þ Note: Directional Arrows near the Ribbon Supply Hub indicate the correctribbon route. Ribbon is available with the ink (coating) layer wound ‘

Pagina 64 - 4.2 Display Messages

Copyright Information:CG Triumvirate is a trademark of Agfa Corporation.CG Times based upon Times New Roman under license from the Monotype Corporatio

Pagina 65

203.4 Quick Media Calibration+When ‘Uncalibrated’ is displayed, follow the Media Sensor Calibrationprocedure in Section 5.0.At the factory, the print

Pagina 66 - 4.3 Quick Test Mode

213.5 Outputting LabelsIn addition to directly outputting labels from the printer, there are severaloptional output configurations available.3.5.1 Re

Pagina 67 - 4.3.2 Configuration Label

22‘ Route the media back to the Media Rewind Hub, as shown below.’ Insert the leading edge into a Slot on the Media Rewind Hub then insert theMedia

Pagina 68 - 4.3.3 Quick Ribbon Test Label

233.5.2 On-Demand DispensingWhen equipped with the Peel and Present option, labels are dispensed from theprinter one at a time, separated automatical

Pagina 69 - 4.3.4 Dot Test Pattern Label

24• If installed, remove the Media Clip and the Rewind Retainer from theMedia Rewind Hub. Route the Backing Material around the Media RewindHub, as

Pagina 70 - 4.3.6 User Defined Label

253.5.3 Cutting When equipped with one of the cutter options, cut labels are dispensed from theprinter. Œ Ensure the leading edge of media is clean

Pagina 72 -

27 4.0 Operation The front panel is comprised of three indicator lights, a Liquid Crystal Displayand five mode-dependant keys. The selectable modes (

Pagina 73

28 4.0.2 Menu Mode: Configuration (Ready Light ‘Flashing’) Œ The DOWN ARROW key scrolls to the previousmenu item on the same menu level. It al

Pagina 74

29 4.0.3 Quick Test Mode: Print Test Labels þ Note: The Quick Test Mode functions are disabled while processing datafrom communications interfaces

Pagina 75

Agency Compliance and Approvals:C US ListedUL1950 Information Technology EquipmentC22.2 No. 950-M93EN60950For 230 Volt Operation (Europe)

Pagina 76

30 4.0.4 Indicator Lights Œ ‘On’ indicates that the printer is powered ‘On’and, after initialization, it indicates the ReadyMode. ‘Slow Flashing

Pagina 77

314.0.6 Resetting the PrinterDepending upon the method used, there are three reset levels possible:4.0.6.1 Soft ResetTo reset the printer and clear a

Pagina 78

32 4.1 The Menu System Printer operation can be controlled through the user interface, allowing theoperator access to these six menu system branches

Pagina 79

334.1.1 Entrance and Exit PromptsWith ‘Ready’ displayed on the LCD, press the key to enter the MenuMode. þ Note: While in the Menu Mode, the prin

Pagina 80

344.1.2 Media Settings MEDIA TYPE Selects the printing method.DIRECT THERMALFor use with heat sensitive media.²THERMAL TRANSFERFor use with media req

Pagina 81 - 5.1 Printhead Adjustments

354.1.3 Print Control+Refer to Section 2.1.1 for detailed information on print quality controls.HEAT²10 (0-30)Controls the ‘burn-time’ of the print

Pagina 82 - 5.1.2 Burn Line Adjustment

36Print Control (continued)CUSTOM ADJUSTMENTS ♦These factory adjustments independentlychange the listed parameters to finely tune theprinter and comp

Pagina 83 - 5.2 Printhead Replacement

374.1.4 Printer OptionsMODULES Memory available for user storage ofgraphics, fonts and label formats. (Thephysical presence of the respective memory

Pagina 84 - 5.3 Maintenance Schedule

38Printer Options (continued)CUTTER Used to cut media into separate labels. (Thephysical presence of a cutter must bedetected to show the ENABLE/DISA

Pagina 85 - 5.3.1 Cleaning the Printhead

394.1.5 System SettingsCONFIGURATION FILE Options for storage and recall of printerconfiguration files. See Appendix F fordetails.RESTORE AS CURRENTP

Pagina 86

Important Safety Instructions:The exclamation point within an equilateral triangle is intended toalert the user to the presence of important operating

Pagina 87

40System Settings (continued)DOUBLE BYTE SYMBOLS When equipped with the ILPC option, thisselects the code page used to print doublebyte fonts unless

Pagina 88

41System Settings (continued)CONFIGURATION LEVEL To upgrade the application program(resident software) version of the printer,the hardware and softwa

Pagina 89

42System Settings (continued)SET FACTORY DEFAULTS Parameters in this menu listing with the ‘²’symbol are the designated defaults.SET FACTORY DEFAULTS

Pagina 90

43System Settings (continued)PAUSE MODE When enabled, Pause Mode suspendsprinting between each label until thePAUSE key is pressed.ENABLEDPrinter req

Pagina 91

44System Settings (continued)þ Note: As indicated, the following menu selections will only appearaccording to the model of your printer.PLUS EMULATI

Pagina 92

45System Settings (continued)þ Note: As indicted, the following menu selections will only appear accordingto the model of your printer.DPI EMULATION

Pagina 93 - 6.0 Problem Resolution

46System Settings (continued)SOP EMULATION Enables the <STX>O and <STX>f printpositioning commands to allow backwardcompatibility with la

Pagina 94

474.1.6 CommunicationsSERIAL PORT A♦Controls the communications settings forSerial Port A.BAUD RATEDetermines the serial communication rate.384003840

Pagina 95

48Communications (continued)PARALLEL PORT B♦Same as Parallel Port A, for an optionalEthernet connection. If not present, thisdisplays ‘NOT INSTALLED

Pagina 96

49Communications (continued)PROTOCOLThe network protocols recognized by theNIC Adapter.IPThis protocol is always supported.LATLocal Area Transport is

Pagina 98

50Communications (continued)DISCOVERYThis is the address discovery method usedby the NIC Adapter if a static address is notutilized. If no server for

Pagina 99

51Communications (continued)HOST SETTINGS Settings which affect all communicationswith a host.HOST TIMEOUT ²10SEC (1-60)The number of seconds a c

Pagina 100

52Communications (continued)HEAT COMMANDAllows the user to disable the DPL HeatCommand, providing compatibility withother printers.²ENABLEDNormal pri

Pagina 101

53 4.1.7 DiagnosticsHEX DUMP MODE Most commonly used for troubleshooting.Prints data and instructions received fromthe host rather than interpreting

Pagina 102 - Warning Messages:

544.2 Display MessagesThe printer displays several different types of information (if not in the menusystem or Quick Test Mode):Ø User Prompts and C

Pagina 103 - 6.2 Hex Dump Mode

55User Prompts and Condition Messages (continued)Displayed Message Description Condition(s)Normal power-up andsoft reset condition.Follows the ‘SYSTE

Pagina 104

56 4.3 Quick Test Mode This section explains the functions of the resident Quick Tests, accessible bypressing the key on the Front

Pagina 105 - 7.0 General Specifications

57 4.3.2 Configuration Label The Configuration Label provides valuable printer database information, asdetailed in Section 4.1. þ Note: The Configur

Pagina 106 - Printing Specifications

584.3.3 Quick Ribbon Test Label The Quick Ribbon Test Label features a compliant picket-fence bar code thatcan be used to verify thermal transfer and

Pagina 107 - Wound out labels only

594.3.4 Dot Test Pattern Label The Dot Test Pattern Label features patterns that exercise all of the thermalelements (dots) of the printhead. The re

Pagina 108 - Approved Media

iPrinter Overview1.0 About the Printer ...11.0.1 Standard Features...

Pagina 109 - Appendix A

60 4.3.5 Validation LabelThe Validation Label is another useful tool for evaluating overall print quality.To generate a Validation Label:Œ Press th

Pagina 110

615.0 Media Sensor Calibration In addition to the Sensor Type selection, Media Sensor calibration ensures thateach label is detected correctly and re

Pagina 111 - Appendix B

62Standard Calibration (continued) Step Operator Action Displayed Message Comment 3 Press the key toenter the Media Settingsmenu.

Pagina 112

63Standard Calibration (continued) Step Operator Action Displayed Message Comment 7 Proceed according toyour media type: Di

Pagina 113

64Standard Calibration (continued) Step Operator Action Displayed Message Comment 9 Observe the display. Or, for reflective media

Pagina 114

655.0.2 Advanced Entry Calibration Advanced Entry Calibration is the alternate method for special-case mediatypes. The procedure has two parts: 1)

Pagina 115 - Bar Code Summary Data

66Advanced Entry Calibration (continued) Step Operator Action Displayed Message Comment 6 Press the keyto scroll to ‘AdvancedEn

Pagina 116

67Advanced Entry Calibration (continued) Step Operator Action Displayed Message Comment 11 Proceed according toyour media type: Die-cut stock:

Pagina 117

68Advanced Entry Calibration (continued) Step Operator Action Displayed Message Comment 12 From the data collected inSteps 10 and 11, whereboth

Pagina 118

69Advanced Entry Calibration (continued) Step Operator Action Displayed Message Comment 13 Using the key,select the Gain Numberd

Pagina 119 - Appendix C

iiUsing the Front Panel4.0 Operation ...274.0.1 Ready Mode: Normal Operation...

Pagina 120

70Advanced Entry Calibration (continued) Step Operator Action Displayed Message Comment 16 Press the key. Using the

Pagina 121 - Appendix D

715.1 Printhead Adjustments To ensure consistent print quality over a wide range of media types anddimensions, the printer is equipped with a Leveli

Pagina 122

725.1.2 Burn Line AdjustmentThe Burn Line has been adjusted at the factory for strict compliance using 6.5-mil (.0065 inch) media, ensuring print qua

Pagina 123 - Appendix E

735.2 Printhead Replacementþ Note: The printhead is fragile; use extreme care when handling and neveruse a sharp object on the surface. If you have a

Pagina 124 - Creating a Menu Language:

745.3 Maintenance Schedule The following list and table detail the recommended items, techniques andschedules to help you safely and effectively clea

Pagina 125

755.3.1 Cleaning the PrintheadIf print quality declines (symptoms include non-compliant bar codes, printdropouts, streaks; see Section 4.3.4), the ty

Pagina 126

765.3.2 Cleaning the Platen RollerA platen roller contaminated with grit, label adhesive, or ink can cause a declinein print quality and, in extreme

Pagina 127

775.3.3 Cleaning Interior and Exterior SurfacesInterior Surfaces: During operation, dust particles from the media build-upinside the printer. Then,

Pagina 128

785.4.1 Updating from Ready ModeUpdate Procedure for Application Version 2.091 or greaterStep Displayed Message Operator Action Comment(s)1Using the

Pagina 129 - Appendix F

795.4.2 Updating from Download ModeRequired Update Procedure for Application Version 2.08 or earlier*Step Displayed Message Operator Action Comment(s

Pagina 130

iii5.2 Printhead Replacement ...735.3 Maintenance Schedule ...7

Pagina 131 - Warranty Information

805.4.3 Possible Problems during an UpdateThe following is list of possible error messages when downloading:þ Note: If experiencing trouble when atte

Pagina 132 - Warranty Service Procedures

815.5 Boot Loader Program UpdatesThe printer stores the Boot Loader Program in Flash memory on the Main PCB.A feature allows updates to this program

Pagina 134

83 6.0 Problem Resolution Should a problem arise, the information in this section will help you resolve it.The following table lists problems t

Pagina 135 - Glossary

84 If experiencing this problem… Try this solution…Intellifont will not print: Intellifont format is Little/Big Endianspecific. The printer uses B

Pagina 136

85 If experiencing this problem… Try this solution… No power (all indicator lightsare ‘Off”): • Verify that the AC power cord connectionhas been ma

Pagina 137

86 If experiencing this problem… Try this solution… Nothing happens when tryingto print using a softwareprogram: • Ensure that the printer is at R

Pagina 138

876.1 Fault and Warning MessagesAll printer functions are internally monitored. If a problem (Fault) or a potentialproblem (Warning) is detected, the

Pagina 139

88Printer Fault Messages (continued)Displayed Message Description Possible Solution(s)The printer hasdetected a DirectMemory Accessfailure.Try cyclin

Pagina 140

89Printer Fault Messages (continued)Displayed Message Description Possible Solution(s)The printer wasunable to completethe MediaCalibration; or, thep

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